Rewiring, got connectors, now planning attack?

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Zorm
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Rewiring, got connectors, now planning attack?

Post by Zorm »

For you guys that have rewired all or some of your truck, where did you or what did you use for the connectors? I took my tailgate off and pulled the rear light wiring out of it, Everything came apart ok but, the connections and wires are about 48 years old. I also plan on cleaning up the engine compartment and would like to re-rout / rewire it.

thanks for input
Last edited by Zorm on Fri Sep 13, 2019 7:58 pm, edited 2 times in total.
1971 F250 Camper Special, family owned since 1972
1983 Cherokee, last of the big ones, bought in Italy, family owned since 1998
1965 Corvair Corsa Convertible, 140 engine, 4 speed.

HE guides my path, forgives me when I stray and lights my life
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basketcase0302
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Re: Rewiring, where to get connectors?

Post by basketcase0302 »

"Zorm"For you guys that have rewired all or some of your truck, where did you or what did you use for the connectors? I took my tailgate off and pulled the rear light wiring out of it, Everything came apart ok but, the connections and wires are about 48 years old. I also plan on cleaning up the engine compartment and would like to re-rout / rewire it.

thanks for input
Here's a real good source:

https://www.wiringproducts.com/ford-connectors-sockets
Jeff
http://www.fordification.com/forum/view ... 22&t=46251
SOLD-71 F-350 dually flatbed, 302 / .030 over V-8 with a "baby"C-6, B & M truckshifter, Dana70/4.11 ratio, intermittent wipers, tilt steering, full LED lighting on the flat bed, and no stereo yet (this way I can hear the rattles to diagnose)! SOLD!
Many Ford bumps / one 76' EB / and several dents through the years.
A lot of "oddball" Ford parts collected from working on them for 34 years now!
2008 Ford Escape 4 x 4
Busboy
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Re: Rewiring, where to get connectors?

Post by Busboy »

Other than the generic V.R. connector, none of those apply to a 67-72.
1967 F-100 4x4 custom cab.
Another 67 F-100 4x4 custom cab.
2016 F-150 Eco-Boost 2.7 liter. (It will smoke the tires!)
1972 F-350 Sport Custom cab & chassis.
1972 F-250 Explorer Special, Camper Special.
1971 F-100 custom. 302, C-4, p.s. p.b. factory 65 amp alternator with transistorized voltage regulator.
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Re: Rewiring, where to get connectors?

Post by sargentrs »

Most of the regular vendors like DC, NPD, LMC, Macs, etc carry various pigtails for most of the lighting. Others like Summit Racing and https://www.wiringproducts.com/ford-connectors-sockets also have a large collection. Most connectors are originally Dorman parts and available through them
https://www.dormanproducts.com/c-300-el ... -wire.aspx Or upgrade to more modern Weather Pack style. https://m.delcity.net/store/Weather-Pac ... 5.h_810527 I've frequently made my own in-line connectors from various pigtails from local parts stores. I've also just made pitails from regular bullet and spade terminals to plug into existing original connectors. Buy a soldering iron, some uninsulated connectors and some heat shrink tubing and make whatever you need. I made a jig out of a coat hanger and alligator clips to hold things while work.
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Randy
1970 F100 Sport Custom Limited LWB, 302cid, 3 on the tree. NO A/C, NO P/S, NO P/B. Currently in 1000 pcs while rebuilding. Project thread: http://www.fordification.com/forum/view ... 22&t=59995 Plan: 351w, C4, LSD, pwr front disc, p/s, a/c, bucket seats, new interior and paint.
1987 F-150 XLT Lariat, 5.0/C6 auto.
Zorm
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Re: Rewiring, where to get connectors?

Post by Zorm »

soldering is not new to me, do it all the time. Got the heat shrink, several irons and experience.

I have found this stuff that I might use

https://www.amazon.com/gp/product/B01DP ... CGO9&psc=1

https://www.amazon.com/gp/product/B07RZ ... YX26&psc=1

https://www.amazon.com/gp/product/B07RZ ... YX26&psc=1

and even might pick this up and add/expand it

https://www.amazon.com/gp/product/B01ID ... VUMQ&psc=1
1971 F250 Camper Special, family owned since 1972
1983 Cherokee, last of the big ones, bought in Italy, family owned since 1998
1965 Corvair Corsa Convertible, 140 engine, 4 speed.

HE guides my path, forgives me when I stray and lights my life
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Re: Rewiring, where to get connectors?

Post by sargentrs »

Now you're talking! I really like that connector pack. I got a similar harness from EZ Wiring. Haven't installed it yet but looking forward to it. Be sure and show us what you wound up doing. 8)
Randy
1970 F100 Sport Custom Limited LWB, 302cid, 3 on the tree. NO A/C, NO P/S, NO P/B. Currently in 1000 pcs while rebuilding. Project thread: http://www.fordification.com/forum/view ... 22&t=59995 Plan: 351w, C4, LSD, pwr front disc, p/s, a/c, bucket seats, new interior and paint.
1987 F-150 XLT Lariat, 5.0/C6 auto.
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Re: Rewiring, where to get connectors?

Post by basketcase0302 »

"Busboy"Other than the generic V.R. connector, none of those apply to a 67-72.
Actually there are several things there related to our trucks wiring if you look a little closer my friend. :cuss:
Jeff
http://www.fordification.com/forum/view ... 22&t=46251
SOLD-71 F-350 dually flatbed, 302 / .030 over V-8 with a "baby"C-6, B & M truckshifter, Dana70/4.11 ratio, intermittent wipers, tilt steering, full LED lighting on the flat bed, and no stereo yet (this way I can hear the rattles to diagnose)! SOLD!
Many Ford bumps / one 76' EB / and several dents through the years.
A lot of "oddball" Ford parts collected from working on them for 34 years now!
2008 Ford Escape 4 x 4
Zorm
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Re: Rewiring, got connectors, now planning attack?

Post by Zorm »

Alright, got my box from Amazon with most of my stuff. Will start to rewire in a week or two. One question I have, if anyone had done this, what did you do for firewall pass thru?

I'm also thinking about hiding all the wiring that runs to or through the engine bay.
1971 F250 Camper Special, family owned since 1972
1983 Cherokee, last of the big ones, bought in Italy, family owned since 1998
1965 Corvair Corsa Convertible, 140 engine, 4 speed.

HE guides my path, forgives me when I stray and lights my life
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Re: Rewiring, got connectors, now planning attack?

Post by sargentrs »

Summit racing has a large variety of grommets. https://www.summitracing.com/search/par ... ner=SREPD4 If you plan far enough ahead I would recommend a solid as opposed to a split style. You just have to remember to thread your wiring through the grommet before you terminate the ends. Or you can find original replacement type at DC, LMC, NPD, Macs, etc.
Randy
1970 F100 Sport Custom Limited LWB, 302cid, 3 on the tree. NO A/C, NO P/S, NO P/B. Currently in 1000 pcs while rebuilding. Project thread: http://www.fordification.com/forum/view ... 22&t=59995 Plan: 351w, C4, LSD, pwr front disc, p/s, a/c, bucket seats, new interior and paint.
1987 F-150 XLT Lariat, 5.0/C6 auto.
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Re: Rewiring, got connectors, now planning attack?

Post by jzjames »

-one of your great tips sargeantrs; :thup:
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Zorm
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Re: Rewiring, got connectors, now planning attack?

Post by Zorm »

I was looking at Summit, just seeing what anyone else used. Will not be using any crimp style splices, all soldered and shrink tubing. I will have all my grounds going to a ground bus bar one way or the other.
1971 F250 Camper Special, family owned since 1972
1983 Cherokee, last of the big ones, bought in Italy, family owned since 1998
1965 Corvair Corsa Convertible, 140 engine, 4 speed.

HE guides my path, forgives me when I stray and lights my life
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Re: Rewiring, got connectors, now planning attack?

Post by basketcase0302 »

"Zorm"I was looking at Summit, just seeing what anyone else used. Will not be using any crimp style splices, all soldered and shrink tubing. I will have all my grounds going to a ground bus bar one way or the other.
Commonly referred to as "dedicated grounds", (as I did on BC #16). It's the sure fire way to walk away from hundreds of electrical "gremlins" on our old trucks. A little more expensive, (to run extra wire to terminate as each circuit) and time but so...well worth it! :wink:
THANK YOU AGAIN PHOTOBUCKET FOR DESTROYING MY WEALTH OF INFORMATION DOCUMENTED OVER 11 YEARS, (I had a real...good image of my grounds). :(
Jeff
http://www.fordification.com/forum/view ... 22&t=46251
SOLD-71 F-350 dually flatbed, 302 / .030 over V-8 with a "baby"C-6, B & M truckshifter, Dana70/4.11 ratio, intermittent wipers, tilt steering, full LED lighting on the flat bed, and no stereo yet (this way I can hear the rattles to diagnose)! SOLD!
Many Ford bumps / one 76' EB / and several dents through the years.
A lot of "oddball" Ford parts collected from working on them for 34 years now!
2008 Ford Escape 4 x 4
Zorm
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Re: Rewiring, got connectors, now planning attack?

Post by Zorm »

well, photo bucket and tiny pic killed my pics
1971 F250 Camper Special, family owned since 1972
1983 Cherokee, last of the big ones, bought in Italy, family owned since 1998
1965 Corvair Corsa Convertible, 140 engine, 4 speed.

HE guides my path, forgives me when I stray and lights my life
Zorm
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Re: Rewiring, got connectors, now planning attack?

Post by Zorm »

Got bed off for some work, rear half of frame sealed, front sheet metal off to be replaced, engine out to clean up and replace freeze plugs and clean up/paint firewall.

Not using the factory spots where the engine harness goes through the firewall, upper left and right sides, gonna seal those with solid grommets. I want to run all that tucked up in the wheel wells in its own conduit, not that plastic wire loom stuff either. Trying to see if I can get the heater and A/C lines in there too.

Since this is a camper special, its has the tool box on the side of the bed, that is where the battery, starting sol, grounding bar and maybe a few relays are gonna live, well that's the plan. I have some real good water tight bulkhead electrical pass through's that I will be using. Plan on making the "power box and battery" on a slide out shelf, have been saving a few old file cabinet sliding drawer assemblies just in case, heavy duty too.
1971 F250 Camper Special, family owned since 1972
1983 Cherokee, last of the big ones, bought in Italy, family owned since 1998
1965 Corvair Corsa Convertible, 140 engine, 4 speed.

HE guides my path, forgives me when I stray and lights my life
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sargentrs
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Re: Rewiring, got connectors, now planning attack?

Post by sargentrs »

Sounds like a good plan! Be sure and post a bunch of pictures and tell us how you did it. 8)
Randy
1970 F100 Sport Custom Limited LWB, 302cid, 3 on the tree. NO A/C, NO P/S, NO P/B. Currently in 1000 pcs while rebuilding. Project thread: http://www.fordification.com/forum/view ... 22&t=59995 Plan: 351w, C4, LSD, pwr front disc, p/s, a/c, bucket seats, new interior and paint.
1987 F-150 XLT Lariat, 5.0/C6 auto.
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