Bill,
The pressure will drop as you increase the RPM's normally. Too hard to even remotely put a number on what your gauge should be reading-far too many variables to "guess" that 25 would be low. And yes, low on gas will be the first thing to cause it to freeze up, (as well as a bunch of other things too). It would be a real good thing to take it through a shop and tell them you want a sub-cooling refrigerant charge / measurement done on the system. Call around and request prices for a few shops to do this. By verifying the sub-cooling you'll do two important things.
First, you'll verify the system has the right amount of refrigerant in it.
Second, this method will also verify if the TXV is opening and closing as it should.
I didn't say this....but you can also take a wrench and tap on the TXV when the system is operating to sometimes free up a stuck diaphragm inside one.
Just don't "beat" on it!
And maybe try to contact these guys-they wrote the book on refrigerant metering devices.
Might had even made them for our trucks then stamped Ford on them, (but I'm no parts monkey so don't take that to heart).
http://www.sporlanonline.com/
Sorry I didn't see you previous post last year!
Jeff
http://www.fordification.com/forum/view ... 22&t=46251
SOLD-71 F-350 dually flatbed, 302 / .030 over V-8 with a "baby"C-6, B & M truckshifter, Dana70/4.11 ratio, intermittent wipers, tilt steering, full LED lighting on the flat bed, and no stereo yet (this way I can hear the rattles to diagnose)! SOLD!
Many Ford bumps / one 76' EB / and several dents through the years.
A lot of "oddball" Ford parts collected from working on them for 34 years now!
2008 Ford Escape 4 x 4